A Complete Guide to Floor Tile Manufacturing: How Tiles Are Made

Published: 2025/07/14

🧱 地砖的生产流程详解:一块瓷砖是如何诞生的?
A Complete Guide to Floor Tile Manufacturing: How Tiles Are Made

在日常生活中,地砖是最常见的建筑材料之一。它不仅耐磨、防滑、美观,更因其多样的尺寸和纹理被广泛应用于家装与工程项目。

Floor tiles are one of the most commonly used building materials in everyday life. They are not only durable, slip-resistant, and visually appealing, but also come in a wide variety of sizes and textures, making them ideal for both residential and commercial use.

但你是否想过,一块地砖是如何从原料变成我们脚下的坚固地面?今天,Carminart Ceramics 将带你了解地砖从原料到成品的完整生产流程。

But have you ever wondered how a floor tile is made? Today, Carminart Ceramics walks you through the entire production process—from raw materials to finished tiles.

✅ 一、原料准备
1. Raw Material Preparation

地砖的主要原材料包括:粘土、石英砂、长石以及色料和添加剂。这些原料按照特定配比混合后,在球磨机中研磨成细腻的浆料,以确保瓷砖的致密性和强度。

The main raw materials for floor tiles include clay, quartz sand, feldspar, and various pigments or additives. These are mixed in precise proportions and ground in ball mills into a fine slurry, ensuring tile density and strength.

✅ 二、喷雾干燥(制粉)
2. Spray Drying

研磨好的浆料会被送入喷雾干燥塔,经过高温喷雾处理,形成颗粒状瓷粉。这一步对瓷砖后期的压制和成型效果起到至关重要的作用。

The slurry is then fed into a spray dryer, where it is transformed into granular ceramic powder through high-temperature spraying. This step is critical for the shaping and pressing quality of the tile.

✅ 三、压制成型
3. Pressing & Shaping

将瓷粉送入液压压机中,在高压下压制成各种尺寸的瓷砖坯体。尺寸包括 600x600mm、800x800mm、600x1200mm、750x1500mm 等。

The ceramic powder is pressed into shape using a hydraulic press. Various sizes can be achieved, such as 600x600mm, 800x800mm, 600x1200mm, and 750x1500mm.

✅ 四、干燥处理
4. Drying

压制后的瓷砖坯体含有一定水分,需要在干燥窑中进行充分干燥,以防止后续烧成过程中的裂纹和破损。

The pressed tiles contain moisture, which is removed through drying kilns to prevent cracking or damage during the firing process.

✅ 五、施釉与印花(可选)
5. Glazing & Printing (Optional)

根据产品风格,瓷砖表面可进行施釉处理,提升光泽或防滑性能;并通过数码喷墨打印设备实现各种纹理,如大理石纹、木纹、水泥风等。

Depending on the design, tiles may undergo glazing for added shine or slip resistance. Digital inkjet printing applies patterns like marble, wood grain, or cement looks.

✅ 六、高温烧成
6. Firing

瓷砖坯体在隧道窑中以1200°C左右高温烧制,形成致密坚硬的陶瓷结构。这一步决定了瓷砖的吸水率、强度和耐用性。

The tiles are fired in a kiln at around 1200°C, forming a strong, dense ceramic body. This step defines the tile’s water absorption rate, strength, and durability.

✅ 七、抛光与修边(可选)
7. Polishing & Edge Finishing (Optional)

烧成后的瓷砖根据需要可进行抛光处理,以获得光滑表面。部分产品还会进行修边,确保铺贴效果美观整齐。

Some fired tiles undergo polishing for a glossy finish, while others are rectified to ensure straight edges and easier installation.

✅ 八、质检与包装
8. Quality Inspection & Packaging

每一块瓷砖都需经过尺寸、吸水率、色差、表面质量等多项检测。合格后进行出口包装,包括木托盘、缠膜、防撞垫等。

Each tile is tested for dimensions, water absorption, color consistency, and surface quality. Qualified products are then carefully packed with pallets, wraps, and cushioning.

✅ 九、装柜与出货
9. Container Loading & Shipping

包装好的瓷砖装入集装箱,出口至世界各地。我们支持 FOB、CIF 等国际贸易条款,确保货物运输安全及时。

The packaged tiles are loaded into containers and shipped worldwide. We support various Incoterms like FOB and CIF to ensure safe and efficient delivery.

✅ 小结
Conclusion

一块看似简单的瓷砖背后,隐藏着十余道精密工序。Carminart Ceramics 坚持每一道工艺都严控细节,只为给全球客户带来高品质瓷砖产品。

Behind every simple floor tile is a series of complex and precise processes. At Carminart Ceramics, we uphold strict quality standards in each step to deliver premium tiles to clients worldwide.


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